Manufacturing & Factories

Safer factories. Healthier workers. Cleaner emissions.

Kshemetrix unifies occupational health, safety compliance, carbon tracking, and biometric screening into a single platform purpose-built for manufacturing enterprises.

Industry Challenges

The challenges keeping factory leaders up at night

Manufacturing enterprises face a unique intersection of worker safety, health surveillance, and environmental compliance pressures.

Workplace Injuries & Incidents

Factory floors are high-risk environments. Manual tracking of injuries, near-misses, and safety audits leads to underreporting and delayed response. Organizations need real-time incident capture and trend analysis to prevent recurring hazards.

Chemical Exposure Tracking

Workers handling hazardous substances need continuous exposure monitoring. Paper-based logs are unreliable, and compliance gaps often go undetected until regulatory audits surface them as costly violations.

Shift-Based Health Screening

Rotating shifts disrupt health screening schedules. Pre-employment, periodic, and return-to-work examinations require coordination across multiple shifts, locations, and medical providers without gaps in coverage.

Emission Compliance Pressure

Factories face growing pressure to monitor, report, and reduce Scope 1 and Scope 2 emissions. Manual carbon accounting is error-prone and fails to meet the precision demanded by CBAM, BRSR, and ESG frameworks.

Kshemetrix Modules

Purpose-built modules for manufacturing excellence

Four core modules work together to give you complete visibility across health, safety, and sustainability.

Occupational Health Center (OHC)

Digitize your factory clinic with appointment scheduling, medical records, fitness-for-duty assessments, and automated follow-up workflows. Track every employee interaction from pre-employment to retirement.

  • Walk-in token management
  • Periodic medical exam scheduling
  • Fitness-for-duty certifications
  • Drug and alcohol testing records

EHS Compliance

End-to-end Environment, Health & Safety management with incident reporting, root-cause analysis, corrective action tracking, and automated regulatory submissions. Stay audit-ready at all times.

  • Digital incident reporting
  • CAPA workflow automation
  • Safety audit checklists
  • Regulatory submission dashboards

Carbon Intelligence

Measure emissions across every process, facility, and supply chain tier. Auto-calculate Scope 1, 2, and 3 with emission factor databases and generate disclosure-ready reports for GRI, BRSR, and CDP.

  • Scope 1/2/3 auto-calculation
  • Facility-level emission dashboards
  • CBAM and BRSR report generation
  • Net-zero target tracking

Biometric Screening

Conduct mass biometric screenings on-site with seamless device integration. Capture vitals, audiometry, spirometry, and vision test results digitally and flag abnormal readings for immediate clinical review.

  • Device integration for BP, BMI, glucose
  • Audiometry and spirometry workflows
  • Bulk screening camp management
  • Auto-flagging of critical readings

Case Study

How a steel manufacturer reduced workplace incidents by 45%

Bharat Steel Works

Large-scale integrated steel manufacturer, 12,000+ employees across 4 plants

Bharat Steel Works deployed Kshemetrix across all four manufacturing plants, digitizing their occupational health centers, automating EHS incident reporting, and integrating biometric screening into shift handovers. Within 18 months, they achieved measurable improvements across every safety and compliance metric.

45%

Fewer incidents

3x

Faster reporting

98%

Screening compliance

“Kshemetrix gave us a single source of truth for worker health and safety. The reduction in incidents was not just a number -- it meant fewer families receiving injury calls. That is the impact that matters.”

Rajesh Mehta

VP - EHS & Sustainability, Bharat Steel Works

Regulatory Compliance

Built-in compliance for manufacturing regulations

Kshemetrix embeds regulatory frameworks directly into workflows so your teams stay compliant without extra effort.

OSHA

Occupational Safety & Health Administration

Federal workplace safety standards for hazard communication, lockout/tagout, respiratory protection, and recordkeeping (29 CFR 1910).

DGFASLI

Directorate General Factory Advice Service & Labour Institutes

Indian regulatory body overseeing factory safety inspections, hazardous process approvals, and occupational health surveys under the Factories Act.

ISO 45001

Occupational Health & Safety Management

International standard for OH&S management systems, providing a framework for preventing work-related injuries and improving workplace safety culture.

ISO 14001

Environmental Management Systems

International standard for environmental management, helping factories minimize their environmental footprint and comply with applicable regulations.

Ready to make your factory safer and more sustainable?

See how Kshemetrix helps manufacturing enterprises reduce incidents, streamline compliance, and meet net-zero targets -- all from one platform.